0.02 mm
Overview
The automotive industry faces significant challenges, including time-intensive production processes, technical complexities in design and manufacturing, and stringent demands for car customization and component compatibility.
As demand for precision and innovation continues to grow, 3D scanners for automotive emerge as transformative tools, driving substantial enhancements in production efficiency, cost optimization, and quality assurance.
3D Scanning in Automotive Industry
Compared to conventional measurement tools, automotive 3D scanning offers
High Versatility
Suitable for car parts in different shapes and sizes
High Accuracy
Blue light scanner: up to 0.005 mm
Handheld laser scanner: up to 0.02 mm
High Efficiency
Comprehensive data could be obtained by one scan
Portability
Unrestricted by environment, convenient to carry, and easy to operate
Ease of Use
User-friendly interface, low learning cost
Automation
Can be integrated with robots to achieve automated inspection
Competitive Analysis
Obtain the model data through high-accuracy 3D scanners.
Prototype Design
Scan e.g. clay model to optimize the design and ensure the data corresponds to the object.
Test & Simulation
Precise CFD and FEA input models for performance optimization.
Stamping Die Inspection
Qualilty control process of sheet metal (e.g., steel, aluminum alloy) into body cladding parts (e.g., doors, hoods).
Welding Inspection
Dimensional inspection of sheet metal parts
after welding (e.g., concentricity, positionality, contour, roundness).
Vehicle Engine & Powertrain
Fuel vehicle cylinder inspection and new energy vehicle battery pack GD&T.
NEV Battery Packs
Quality control process of battery system components (e.g., modules, busbars, enclosures, cooling plates) to ensure proper fit, alignment, and structural integrity in electric vehicle assembly.
Electrical & Electronic System
Injection molded parts and wires (e.g., ECU, sensors, in-car entertainment systems, wiring harnesses) inspection.
Interior & Exterior Design
3D scanning and customization of automotive seat, foot mat, wheel hub, car lamp etc.
Car Modification
Quickly carry out digital design and manufacturing, enhancing efficiency while providing a solid foundation for visualized communication.
Auto Film
3D scanner allows for pre-cutting before application, enhancing safety and preventing damage. Additionally, the scanned vehicle data can be used to build a database for future optimization and management.
Automotive Repair & Restoration
Efficient reverse engineering and replication of the rare / discontinued / damaged parts, which are hardly to find on the market.
Discover Our 3D Metrology Solutions for Automotive Industry
High-accuracy 3D scanning in
- Automotive R&D
- Automotive Manufacturing
- Automotive Aftermarket
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FreeScan Trak ProW
FreeScan Trak ProW maintains core features such as marker-free scanning and guaranteed high accuracy of the FreeScan Trak Pro series, while introducing advanced upgrades for improved performance.
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Scan Accuracy
0.023 mm -
Volumetric Accuracy
15.6 m³: 0.046 mm; 45 m³: 0.063 mm; 76 m³: 0.088 mm; 128 m³: 0.127 mm -
Scan Speed
5,500,000 points/s -
Point Distance
0.01 ~ 10 mm -
Maximum FOV
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Material Adaptability
Normal / Dark / Reflective -
Type of light source
Laser -
Align Mode
Feature Alignment / Marker Alignment
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FreeScan Trak Nova
FreeScan Trak Nova integrates a portable tracking scanner, the largest-FOV handheld laser scanner, and video photogrammetry (VPG) module into one advanced wireless tracking system.
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Scan Accuracy
0.02 mm -
Volumetric Accuracy
0.062 mm (12 m³) -
Scan Speed
6,140,000 points/s -
Point Distance
0.01 ~ 10 mm -
Maximum FOV
2600 x 2200 mm -
Material Adaptability
Normal / Dark / Reflective -
Type of light source
Laser -
Align Mode
Feature Alignment / Marker Alignment
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FreeScan UE Nova
FreeScan UE Nova, a wide-range wireless laser handheld 3D scanner, sets the new standard in 3D scanning with its unmatched field of view
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Scan Accuracy
0.072 mm -
Volumetric Accuracy
0.072 + 0.012 mm/m -
Scan Speed
4,600,000 point/s -
Point Distance
0.5 ~ 10 mm
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Maximum FOV
2600 x 2200 mm -
Material Adaptability
Normal / Dark / Reflective -
Type of light source
Laser -
Align Mode
Feature Alignment / Marker Alignment
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FreeScan UE Pro2
FreeScan UE Pro2 is a wireless 3D scanner with ultra-fast speed. Its versatile scan modes and light weight make it ideal for on-site inspections.
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Scan Accuracy
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Volumetric Accuracy
0.02 + 0.015 mm/m
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Scan Speed
3,460,000 points/s
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Point Distance
0.01 ~ 10 mm
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Maximum FOV
600 x 550 mm
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Material Adaptability
Normal / Dark / Reflective
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Type of light source
Laser
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Align Mode
Marker Alignment
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FreeScan Combo Series
Entry-level metrology handheld scanner with a combination of blue laser and infrared light for diverse industrial 3D scanning scenarios.
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Scan Accuracy
0.02 mm -
Volumetric Accuracy
0.02 + 0.033 mm/m -
Scan Speed
3,600,000 points/s (FreeScan Combo+)
1,860,000 points/s (FreeScan Combo)
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Point Distance
0.05 ~ 10 mm -
Maximum FOV
520 x 510 mm -
Material Adaptability
Normal / Dark / Reflective -
Type of light source
Laser + Infrared VCSEL -
Align Mode
Feature Alignment / Marker Alignment
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EinScan Rigil
EinScan Rigil is the world’s first Tri-Mode 3D scanner with built-in computing, wireless solution and hybrid light technology.
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Scan Accuracy
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Volumetric Accuracy
Laser HD Mode: Up to 0.04 + 0.06 mm/ m
IR Rapid Mode: Up to 0.1 + 0.3 mm/m
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Scan Speed
4,400,000 points/s (19 + 19 crossed laser lines)
940,000 points/s (7 blue laser parallel lines)
1,600,000 points/s (IR VCSEL)
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Point Distance
Laser HD Mode: 0.05 ~ 10 mm
IR Rapid Mode: 0.2 ~ 10 mm
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Maximum FOV
/ -
Material Adaptability
Normal / Dark / Reflective / Outdoor -
Type of light source
Laser + Infrared VCSEL -
Align Mode
Laser HD Mode: Feature / Markers / Global Markers / Hybrid
IR Rapid Mode: Feature / Markers / Global Markers / Hybrid / Texture
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